Warehouse automation across Europe and the UK

Turn operational bottlenecks into a better warehouse flow

CoreConvey designs and integrates conveyors, sortation, robotics, automated packing and controls around the way your operation actually works.

Start with one process constraint or connect the complete journey from receiving to dispatch. We bring the equipment, software and project delivery together as one practical system.

Modular or turnkey One process or a complete connected flow
Equipment + controls Physical automation and live routing logic
Built around data Products, volume, layout and peaks first
European delivery Projects across Europe and the UK
Integrated warehouse automation with conveyors, robotics and pallet handling
01
One integrator. One connected system. Equipment, controls and operational software developed around the complete warehouse process.
ConveyorsReliable movement and accumulation
SortationIdentification, routing and diversion
RoboticsFlexible movement and handling
PackagingIntelligent packing and palletising
Controls + softwareData, routing and coordination
Busy warehouse operation with automated material handling
Start with the bottleneck The right project begins with the process that is restricting capacity, control or service.
Where should automation begin?

Find the part of the operation that is costing you most

We do not begin with a preferred machine. We begin with the movement, task or decision that is preventing the operation from performing better.

01

Too much manual transport

People spend too much time walking, pushing carts or transferring goods between areas.

02

Sorting restricts dispatch

Manual routing creates queues, errors and a hard limit on outbound capacity.

03

Packing cannot keep pace

Carton selection, product placement, labelling and sealing remain heavily manual.

04

Picking creates excess travel

Operators spend more time reaching products than completing productive pick tasks.

05

Heavy handling is difficult to staff

Container unloading and palletising create repetitive lifting and recruitment pressure.

06

Equipment works in isolation

Machines, WMS, ERP and operational decisions are not coordinated as one process.

One connected operation

From inbound handling to dispatch

A conveyor can move a carton. A scanner can identify it. A robot can pick or pack it. A sorter can route it. The value comes when every stage works as part of one coordinated process.

CoreConvey combines physical automation with PLC control, WCS logic and interfaces to your warehouse systems, so equipment receives the right instructions and returns useful operational information.

Understand WMS and WCS responsibilities
01ReceiveGoods enter the operation
02IdentifyScan, weigh and verify
03TransportMove through defined routes
04PickBring products to the task
05PackSelect, fill and seal cartons
06PalletiseCreate stable outbound loads
07SortRoute to the right destination
08DispatchPrepare for carrier collection
SmartPick robotic container unloading system handling mixed cartons Vision-guided robotics
SmartPick Robotics

Take repetitive lifting out of unloading and palletising

SmartPick brings intelligent robot handling into two demanding areas: mixed-carton container unloading and end-of-line palletising.

Industrial robots, 3D vision and adaptable picking logic analyse the actual load rather than relying on one fixed carton pattern.

Container unloading Robotic palletising 3D vision Custom grippers
SmartPack AI complete automated packing line Intelligent packaging
SmartPack AI

From loose products to dispatch-ready cartons

SmartPack AI connects box selection, product recognition, robotic packing, labelling and sealing within one automated workflow.

The system uses 3D vision to evaluate the items being packed, select a suitable carton and coordinate the robot before the completed box moves into the next process.

Select
Pack
Label
Seal
CoreCompact modular compact parcel sorter Compact parcel sortation
CoreCompact

Granular parcel sorting without a traditional sorter footprint

CoreCompact provides a modular route for parcel, returns and fulfilment operations that need many destinations inside a restricted area.

Up to 1,500/hrIndicative item throughput
Up to 48 outputsDestination positions
Approx. 4 × 2 mCompact starting footprint
Modular networkMultiple units can work together
CoreConvey project engineer in a modern warehouse
Engineering that stays practical Technology matters, but the design must work for the people, products and pressures inside the operation.
Why CoreConvey?

An integrator focused on the complete operating result

The goal is not to install the most equipment. It is to build the right level of automation around the constraint, available space and future plan.

Built around your operation

Volumes, products, peaks, exceptions and layout shape the concept before equipment is selected.

Equipment and software together

Conveyors, scanners, robots, sorters, controls and data are developed as one connected process.

Modular or turnkey

Start with one defined bottleneck or coordinate a complete receiving-to-dispatch project.

Support beyond installation

Testing, commissioning, training, troubleshooting and future expansion remain part of the project thinking.

Choose the right project scale

Start small where it makes sense. Connect the complete flow where it pays.

A successful automation strategy does not have to begin with a large building-wide project. The first step should match the constraint, operational appetite and expansion plan.

Focused modular project

Remove one clear constraint

Use a defined automation module to create an immediate operational improvement and a route for later expansion.

Identify the bottleneck
Automate one process
Measure and expand
From process data to live operation

How the project moves forward

Clear inputs, realistic engineering and early agreement on controls and integration reduce uncertainty later in the project.

01

Understand

Volumes, products, layout, labour, peaks and bottlenecks.

02

Develop

Compare technologies and design the physical workflow.

03

Engineer

Define equipment, controls, safety and interfaces.

04

Deliver

Install, integrate, test, commission and train.

05

Support

Maintain, troubleshoot, optimise and expand.

Installed CoreConvey swivel-wheel parcel sorter project
Installed project example

Parcel sortation built into a live distribution flow

This installed swivel-wheel sorter demonstrates how conveyor infeed, parcel identification, controlled diversion and multiple outbound lanes can be developed as one practical system.

ApplicationOutbound parcel routing
TechnologySwivel-wheel sortation
IntegrationConveyors and controls
Project focusReliable destination flow
Plan with better information

Useful tools before the project begins

Explore likely payback, compare parcel-sorter technologies and clarify how warehouse software should interact with physical automation.

Warehouse Automation ROI Calculator

Estimate labour savings, annual benefit, payback and five-year return using figures from your operation.

Calculate your ROI

Parcel Sorter Selector

Compare push, pop-up, swivel and cross-belt sorter technologies against your initial requirements.

Use the sorter selector

WMS vs WCS Guide

Understand where warehouse management ends and live equipment routing and coordination begin.

Read the guide
Modern automated warehouse designed around efficient product flow
Start with the operation

Tell us where your warehouse is getting stuck

Send us the process, product profile, volume and constraint. We will help identify what is worth automating, which technologies fit and where the strongest first improvement may come from.